Company Identity & Manufacturing Base
We are an industrial IQF frozen vegetable manufacturer specializing in bulk vegetable blends for food processing industries worldwide.
Company Name: Asia Foods (Nanjing) Co., Ltd.
Manufacturing Location: Ma Shan, Longshan Town, Nanjing County, Zhangzhou City, Fujian Province, China
Established: 1976
Production Capacity: 12,000–25,000+ metric tons/year
Facility Type: IQF vegetable & frozen fruit processing factory
Main Markets: Europe / United States / Canada / United Kingdom / Australia / Southeast Asia / Japan / South Korea / Middle East
Production Infrastructure
• 2–3 industrial IQF production lines (capacity varies by plant configuration)
• Automated cutting and grading systems
• Dedicated cold storage warehouses (≤ -18°C)
• Export packaging and container loading facility on-site
Product Overview
Our IQF Frozen Soup Vegetable Mix is designed for industrial food manufacturers requiring consistent, ready-to-use vegetable inputs for large-scale production.
It is widely used in:
• Industrial soup production lines
• Ready-meal manufacturing
• Central kitchens and institutional catering systems
• Foodservice distribution networks
Standard Composition (OEM / Custom Formulation Available)
Typical base formulation:
• Carrot (diced or sliced)
• Onion (diced)
• Celery (cut or sliced)
• Optional: Leek, Cabbage, parsley (based on customer recipe requirements)
OEM Flexibility:
• IngredienI Ingredienratio customization
• Cut size: 6×6 mm / 10×10 mm / custom specification
• Region-specific recipe adaptation (EU / Middle East / US standards)
Industrial Manufacturing Process
Raw Material Sourcing → Washing → Precision Cutting → Blanching → Cooling → IQF Freezing → Metal Detection → Optical Sorting → Cold Storage → Export Packing
Key Process Parameters:
• Blanching: Enzyme inactivation under controlled thermal process (peroxidase stability standard)
• IQF freezing: Rapid air-blast freezing at approx. -35°C to -40°C
• Metal detection: Validated sensitivity system (typically 1.0–1.5 mm detection range)
• Optical sorting: Color and defect removal system for raw material grading consistency
Product Specifications
|
Storage temperature |
≤ -18°C |
|
Shelf life |
18–24 months (under frozen conditions) |
|
Cut tolerance |
±1–2 mm (industrial standard range) |
|
Moisture control |
Surface drying before freezing to reduce ice aggregation |
|
Packaging |
Food-grade PE inner liner + export-grade carton |
Quality Assurance & Third-Party Compliance
We operate under internationally recognized food safety systems:
HACCP Certified Food Safety Management System
ISO 22000 Certified Facility
BRCGS / IFS Food Certification (site-specific, available upon request)
GMP-compliant production environment
Batch Documentation Includes:
Certificate of Analysis (COA)
Microbiological test report (EU / FDA compliance available depending on market)
Phytosanitary certificate
Full traceability report (farm → processing → shipment)
Third-Party Verification (Optional on Request):
SGS / Bureau Veritas / Intertek inspection support available
Pre-shipment inspection (PSI) supported
Supply Stability & Contract Manufacturing Capability
Our production system is designed for long-term industrial procurement stability:
Contract farming partnerships for raw material sourcing
Multi-season inventory buffering system
Standardized production parameters across all batches
Blending system to ensure uniform product consistency across harvest cycles
Packaging & Logistics
Packaging Options:
10 kg / 15 kg export cartons (bulk industrial supply)
1 kg × 10 / 2.5 kg × 4 foodservice packs
OEM private label packaging available
Cold Chain Logistics:
20ft / 40ft refrigerated containers (reefer)
Continuous temperature monitoring (-18°C or lower)
Palletized export loading system
Trade Terms:
FOB / CFR / CIF / EXW
Lead Time:
Approximately 2–4 weeks depending on order volume and production schedule.
Commercial Information
Pricing is determined by:
- Vegetable composition and customization level
- Order volume (spot order vs long-term contract)
- Packaging specifications
- Destination market logistics costs
- Seasonal raw material fluctuation
Minimum Order Quantity (MOQ)
Standard MOQ: 1 × 20ft FCL (Full Container Load)
Mixed product loading available for contract customers
Application Industries
Our IQF vegetable mix is widely used in:
Industrial soup manufacturers
Frozen ready-meal producers
Airline catering & institutional foodservice
QSR central kitchens
Food distributors and wholesalers
Operational & Commercial Advantages
Production Consistency
Standardized cutting and controlled blanching ensure uniform cooking performance across industrial batches.
Cost Predictability
Reduces labor, trimming waste, and seasonal raw material price fluctuations.
Labor Efficiency
Eliminates washing, peeling, and cutting processes at customer production sites.
Supply Chain Security
Frozen inventory system ensures uninterrupted supply regardless of agricultural seasonality.
Case Application
Our IQF vegetable products are commonly supplied to:
Industrial soup processors in Europe
Ready-meal manufacturers in the Middle East
Foodservice distributors in Asia-Pacific regions
FAQ
Q: Does IQF affect texture during cooking?
A: No. IQF preserves structural integrity while allowing controlled softening during industrial cooking processes.
Q: Can we request OEM formulation?
A: Yes. We support full OEM customization including ingredient ratios, cut size, and packaging design.
Q: How do you ensure batch-to-batch consistency?
A: Consistency is maintained through standardized processing parameters, automated cutting systems, and controlled blending technology.
Q: What export documentation is provided?
A: Each shipment includes COA, microbiological reports, phytosanitary certificates, and full traceability documentation.
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